6 models · Air Flotation (DAF)

Dissolved Air Flotation

Dissolved air flotation (DAF) is a clarification process that uses fine air bubbles to float suspended solids, oil, grease and fats to the surface, where they are skimmed off. It is widely used as pretreatment or primary treatment in food processing, slaughterhouses, dairies, paper mills, refineries and textile plants.

Dissolved Air Flotation illustration

Air Flotation (DAF): available models

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How it works

How dissolved air flotation work

Wastewater is usually dosed with a coagulant and flocculant to form larger flocs. A portion of clarified effluent is recycled, pressurized and saturated with air in a saturation vessel. When this recycle stream is released into the flotation tank at atmospheric pressure, the dissolved air comes out of solution as microscopic bubbles. The bubbles attach to the flocs and oil droplets, lowering their density so they rise to form a float layer. A surface skimmer removes this sludge to a collection hopper, while clarified water exits from below. Cavitation air flotation generates bubbles mechanically, and shallow air flotation uses a shallow, rotating tank design.

Selection guide

How to choose the right model

  1. 01

    Flow rate and hydraulic loading

    Size the unit on design flow, including any recycle stream, and on accepted surface loading rates for the application.

  2. 02

    Solids and oil loading

    High concentrations of suspended solids, fats or emulsified oil affect tank area, skimmer capacity and chemical demand.

  3. 03

    Chemical conditioning

    Most DAF applications need coagulant and polymer dosing. Jar testing on representative wastewater helps confirm chemical choice and dose.

  4. 04

    Type of flotation unit

    Conventional DAF suits a wide range of duties, cavitation units offer simpler bubble generation, and shallow flotation saves height and footprint for larger flows.

  5. 05

    Materials of construction

    Choose carbon steel with protective coating or stainless steel based on wastewater corrosivity, temperature and site requirements.

Typical applications

  • Food and beverage processing
  • Slaughterhouses and meat processing
  • Dairy and edible oil plants
  • Pulp and paper mills
  • Petrochemical and refinery wastewater
  • Textile and dyeing effluent
  • Pretreatment before biological treatment

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Related projects & guides

FAQ

Dissolved Air Flotation: FAQ

What does a DAF system remove?

DAF removes suspended solids, fats, oil and grease, and with chemical conditioning it can also reduce colloidal material and part of the associated COD and phosphorus.

Do DAF systems need chemicals?

Most applications use a coagulant and a polymer flocculant to form flocs that bubbles can lift. Some streams with free oil may float with little or no chemical addition.

What is the difference between DAF and cavitation air flotation?

DAF dissolves air into a pressurized recycle stream and releases it as micro-bubbles. Cavitation air flotation creates bubbles mechanically with an aerator, which avoids a saturation vessel but typically produces larger bubbles.

Where should DAF be placed in a treatment plant?

DAF is usually placed after screening and equalization and before biological treatment. It protects downstream processes from fats, oils and solids shock loads.

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Need air flotation (daf) for your site?

Tell us the flow, the water or sludge you are treating and the result you need. A process engineer sizes the equipment and replies within one business day.

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